Insights · Reference

Duct Elbow Machines: How Round Elbows Are Made, and the Gorelocker Specs (2026)

A round duct elbow is built from gore segments closed one joint at a time on a gorelocker. This reference explains the gored-elbow process and lists the SBKJ machines that do it — the hydraulic Gorelocker SBEM-1250, the electric Gorelockers SBWT-1000 and SBWT-1500, and the Fitting Shaper SBJQJ-500 — with diameter range, material thickness, speed, power and weight taken verbatim from the SBKJ Product Catalog 2026.

How a gored elbow goes together

Round duct changes direction with a gored elbow: the elbow is divided into ring segments — gores — each cut at an angle so that stacked together they sweep through the bend. The gores are cut from sheet or coil, rolled round, and then joined gore-to-gore with a circumferential lock seam. The machine that folds and closes that seam is the gorelocker (you will also see it written gore locker or called an elbow lock-seaming machine). A mechanical seam holds the angle without welding, keeps the galvanised coating intact, and is the standard construction for elbows in galvanised, stainless and aluminium duct. In common practice a 90° elbow uses three to five gores — more gores, smoother sweep, lower pressure loss. The gore blanks themselves come off the cutting bench; see the duct cutting machine comparison for that end of the workflow.

The machines that close the seam

SBKJ builds gorelockers in two drive types — hydraulic and electric — plus the fitting shaper for the small-diameter end of the range. The table lists every machine with the figures from the catalog.

MachineModelDiameterMaterial thicknessMax forming speedPowerWeight
Gorelocker (Hydraulic)SBEM-1250Φ100–Φ1250 mmGalvanised / black / aluminium 0.4–1.5 mm
Stainless 0.4–1.0 mm
130 mm/s4 kW + 1.25 kW cooling fan750 kg
Gorelocker (Electric)SBWT-1000 (A / D)Φ120–Φ1000 mmGalvanised 0.4–1.2 mm
Stainless SS304 0.4–0.8 mm
75 r/min1.5 kW×2 + 2.2 kW (A)
1.5 kW×2 + 2.2 kW×2 (D)
600 kg
Gorelocker (Electric)SBWT-1500 (A / D)Φ120–Φ1500 mmGalvanised 0.4–1.5 mm
Stainless SS304 0.4–1.2 mm
75 r/min2.2 kW×2 + 4 kW (A)
2.2 kW×2 + 4 kW×2 (D)
660 kg
Fitting ShaperSBJQJ-500Φ80–Φ400 mmGalvanised / stainless / aluminium; 0.1 mm (aluminium) as catalogued3.5 kW1500 kg

Source: SBKJ Product Catalog 2026, manufacturer nameplate specifications. All machines run 380 V / 50 Hz / 3-phase (60 Hz on request). SBEM-1250: 70 L hydraulic oil, flange size 5 / 7.5 / 10 mm, 3000×820×1100 mm. SBWT-1000: 2080×700×895 mm. SBWT-1500: 2450×700×895 mm. Electric models are frequency-controlled.

Hydraulic vs electric — and the A/D variants

Hydraulic (SBEM-1250). One machine covers Φ100–Φ1250 mm and the heaviest mixed-material work: galvanised, black steel and aluminium to 1.5 mm, stainless to 1.0 mm, forming at up to 130 mm/s. It also rolls a 5, 7.5 or 10 mm flange on the gore edge, which suits shops that finish elbow ends in the same pass.

Electric (SBWT-1000 / SBWT-1500). Frequency-controlled at up to 75 r/min, lighter (600–660 kg) and more compact. Each comes in two variants: the A model forms the male and female gore edges; the D model adds the seam-lock closing head (Male/Female/Seam Lock) with a second drive set. If you want one electric machine to take a gore joint from formed edges to a closed seam, specify the D.

Small fittings. Below roughly Φ400 mm the practical companion is the Fitting Shaper SBJQJ-500, which forms the ends of elbows, tees, reducers and branches from Φ80 mm in galvanised, stainless and aluminium.

The deciding numbers are your largest elbow diameter and heaviest gauge: Φ1000 mm tops the SBWT-1000, Φ1250 mm the SBEM-1250, Φ1500 mm the SBWT-1500. For stainless above 1.0 mm the SBWT-1500 (SS304 to 1.2 mm) is the only fit. Round elbows pair with straight spiral duct off a spiral tubeformer; for the full fittings workflow including tees and reducers see the fittings fabrication guide.

Get a gorelocker recommendation in 12 hours →

FAQ

What is a gorelocker?

The machine that closes the circumferential lock seam joining the gore segments of a round duct elbow. Gores are cut and rolled first; the gorelocker folds and closes the seam between each pair so the elbow holds its angle without welding. SBKJ builds hydraulic (SBEM-1250) and electric (SBWT-1000/1500) gorelockers.

How is a round duct elbow made?

From gores — ring segments cut at an angle, rolled round, and joined gore-to-gore on a gorelocker with a mechanical lock seam. A 90° elbow commonly uses three to five gores; more gores give a smoother sweep and lower pressure loss.

Hydraulic or electric — which gorelocker?

Hydraulic SBEM-1250: Φ100–Φ1250 mm, mixed materials to 1.5 mm (stainless 1.0 mm), 130 mm/s, rolls a 5/7.5/10 mm flange. Electric SBWT: frequency control, 75 r/min — SBWT-1000 to Φ1000 mm, SBWT-1500 to Φ1500 mm and SS304 to 1.2 mm. Pick by largest diameter and heaviest gauge.

What is the difference between the A and D variants?

A forms the male and female gore edges. D adds the seam-lock closing head (Male/Female/Seam Lock) with a second drive — 1.5 kW×2 + 2.2 kW×2 on the SBWT-1000D, 2.2 kW×2 + 4 kW×2 on the SBWT-1500D.

Can gorelockers run stainless steel?

Yes — SBEM-1250 to 1.0 mm, SBWT-1000 (SS304) to 0.8 mm, SBWT-1500 (SS304) to 1.2 mm. Galvanised, black steel and aluminium run to heavier gauges on the same machines.

What does the Fitting Shaper SBJQJ-500 do?

Forms the ends of small round fittings — elbows, tees, reducers, branches — from Φ80 to Φ400 mm in galvanised, stainless and aluminium, with a 3.5 kW drive. It covers the small-fitting end of the range below the gorelockers.

12-hour reply

Sizing a gorelocker against your elbow range and gauges? An SBKJ mechanical engineer replies within 12 hours — not a salesperson.

Ask an engineer

Machinery for this application

Elbow and fitting production runs alongside standard SBKJ equipment: spiral tubeformers for the straight round duct, auto duct production lines for rectangular duct, and duct welding machines where welded fittings are specified — or browse the full machine catalog.