The welder comparison table
What separates these machines is the joint they make and the gauge they reach. Resistance welders (seam, spot, elbow) are rated in KVA; the stitch welder in kW; the laser in watts. The table keeps each figure in the unit the catalog uses.
| Welder | What it welds | Model(s) | Material & thickness | Capacity / power | Weight |
| Seam welder | Continuous gas-tight lap seam (resistance roller) | SBFN-35 / 55 / 75 / 100 | 0.4–1.0 / 0.4–1.2 / 0.4–1.5 / 0.4–2.0 mm | 45 / 55 / 75 / 110 KVA | 328–478 kg |
| Stitch welder | Intermittent seam on round duct Φ100–Φ1000 mm | SBSW-30-2Z | 0.4–1.0 mm | 40 kW | 850 kg |
| Spot welder | Single spot / tack welds | SBDN-40 | 1.2 + 1.2 mm | 40 KVA | 236 kg |
| Elbow welder | Segment seams on elbows Φ80–Φ250 mm (45°/90°) | — | GI/CRS 0.4–1.0, SS 0.4–0.8 mm | 45 KVA | 950 kg |
| Medium-frequency welder | Heavy-gauge stainless, carbon, aluminium, GI | — | ≤3.0 mm SS/carbon · 2.5 Al · 2.0 GI | MF inverter | — |
| Handheld laser welder | Portable laser welds on fittings & thin sheet | — | Thin sheet | 2000 W (220 V) | Portable |
Source: SBKJ Product Catalog 2026, manufacturer nameplate specifications. Resistance welders rated in KVA; most machines run 380 V / 50 Hz / 3-phase (the handheld laser runs 220 V). Seam-welder thickness/KVA/weight are listed per model in the same SBFN-35/55/75/100 order.
Which welder for which joint
Seam welder — the workhorse for a continuous, gas-tight longitudinal lap seam on rectangular and round duct. Pick the SBFN model by your heaviest gauge: SBFN-35 for light 1.0 mm work up to the SBFN-100 for 2.0 mm at 110 KVA.
Stitch welder — for round duct, the SBSW-30-2Z lays an intermittent seam from Φ100 to Φ1000 mm at about 2 m/min. Lighter and faster than continuous seam welding where a fully gas-tight seam is not required.
Spot welder — the SBDN-40 makes single tack welds (1.2 + 1.2 mm), used to hold panels and brackets before final joining.
Elbow welder — purpose-built to weld the segment seams of round elbows from Φ80 to Φ250 mm at 45° or 90°, at 3–9 m/min.
Medium-frequency welder — when you weld heavy gauge or stainless, the MF inverter reaches 3.0 mm stainless and carbon, 2.5 mm aluminium and 2.0 mm galvanised, with cleaner heat control than a mains-frequency machine.
Handheld laser welder — a portable 2000 W laser for fittings, repairs and stainless feature work where a fixed machine cannot reach. Runs on a 220 V supply.
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FAQ
What types of welders are used in HVAC duct fabrication?
Six: seam (continuous gas-tight lap seam), stitch (intermittent seam on round duct), spot (tack welds), elbow (segmented elbows), medium-frequency (heavy gauge / stainless) and handheld laser (portable). SBKJ supplies all six.
Which duct welder handles the thickest material?
The medium-frequency welder: up to 3.0 mm stainless or carbon, 2.5 mm aluminium, 2.0 mm galvanised. Among resistance seam welders the SBFN-100 reaches 0.4–2.0 mm at 110 KVA.
Seam welding vs stitch welding — what is the difference?
A seam welder makes a continuous, gas-tight resistance weld between copper rollers at 0.5–3 m/min. A stitch welder lays intermittent welds on round duct (Φ100–Φ1000 mm) at about 2 m/min — faster and lighter where a fully sealed seam is not needed.
What power supply do SBKJ duct welders need?
Most run 380 V, three-phase, 50 Hz. Resistance welders are rated in KVA (seam 45–110, spot and elbow 40–45); the stitch welder draws 40 kW. The handheld laser is the exception: 220 V single-phase, 2000 W.